Real projects

DOWBUSH energo Case Studies

Three detailed implementations with challenge, engineering solution, technical details, timeline, and outcomes.

Large Transformer Installation for a Metallurgical Site

Challenge

The customer was expanding production capacity and required a new power node without a prolonged shutdown of active lines. Existing infrastructure was already close to peak utilization, so switching errors could trigger expensive downtime.

Solution

DOWBUSH energo performed staged network audit, refined load assumptions, and prepared a migration scenario that avoided simultaneous outage of critical segments. Installation, switching updates, and commissioning were executed during low-load windows.

Results

After completion, the site gained stable reserve capacity for new lines, while forced shutdown events in the first operating quarter were reduced by 58%. Exposure to schedule penalties also declined.

Technical details

The solution included a new 10/0.4 kV transformer node, updated protection logic, selectivity validation, and integration with plant dispatch monitoring.

Client quote

Meeting schedule without stopping the plant was critical. Delivery was precise and technically disciplined.

Project timeline

  • Week 1-2: network audit and engineering approval
  • Week 3-4: site preparation and logistics
  • Week 5: installation and cable integration
  • Week 6: commissioning, testing, and handover

Industrial BESS Implementation for Peak and Reliability Control

Challenge

The facility had high demand-charge peaks and recurring losses during short grid dips. The objective was to lower cost and improve energy resilience without full node reconstruction.

Solution

A peak-shaving plus critical-load backup strategy was selected. DOWBUSH energo delivered techno-economic modeling, selected BESS architecture, integrated the system into existing infrastructure, and tuned charge/discharge control logic.

Results

During initial operation, peak demand in tariff windows declined and total energy cost for the site profile decreased by 19%. Critical loads also showed more stable performance during grid disturbances.

Technical details

Deployment used a LiFePO4 platform with EMS supervision, key-parameter telemetry, commercial metering integration, and tariff-aware dispatch settings.

Client quote

The project delivered more than savings; it gave us operational control and forecasting confidence.

Project timeline

  • Week 1: baseline data collection and load modeling
  • Week 2-3: architecture design and approvals
  • Week 4-5: supply and installation
  • Week 6: commissioning and operator training

Grid Modernization Program for an Industrial Park

Challenge

The park faced uneven section loading, elevated technical losses, and connection limits for new tenants. Without modernization, further growth carried significant operational risk.

Solution

DOWBUSH energo executed full network audit, redistribution-node redesign, selective equipment upgrades, and monitoring enablement. Operating modes were optimized to reduce losses and create capacity headroom.

Results

Post-upgrade, the park achieved improved supply stability, lower technical losses, and safer scaling conditions for new connections. Incident response time improved through better dispatch visibility.

Technical details

Scope included distribution-node reconfiguration, updated protection settings, section load balancing, and deployment of real-time electrical parameter monitoring.

Client quote

This modernization created a real foundation for growth instead of temporary fixes.

Project timeline

  • Week 1-2: audit and loss analytics
  • Week 3-5: design and staged rollout planning
  • Week 6-8: installation and reconfiguration
  • Week 9: monitoring integration and final validation

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